The MTU 4000 series — 12V, 16V, and 20V variants — is the current workhorse for marine propulsion, locomotives, generator sets, and oil-and-gas service. Within the series there are important sub-variants (including the R03 and R04 generations) and serial-number-dependent component changes, particularly in the fuel system, sensors, and sealing components.

This guide covers what to confirm before ordering overhaul parts for a 4000-series engine and lists the part groups we supply. It is a sourcing guide, not a workshop manual — for procedures and tightening values, use the official MTU documentation for your specific engine variant.

Parts listed 176 catalog records Fitment check By engine serial number Supersessions Traced before quoting Maintained by The Diesel Part Source parts desk

MTU 16V 4000: Identify the Build Before Selecting Parts

16V 4000 is an engine-family description, not a single spare-parts specification. Retain the suffix, application and serial number from the nameplate. This page covers parts procurement, not complete-engine sales or workshop procedures.

Order lineShipment scopeConfirm before ordering
Full model Complete nameplate designationDo not shorten the model to 16V alone; application/rating suffixes distinguish builds.
Installed component Current label or drawing positionKeep prefixes, suffixes and size-grade markings; an engine brochure does not prove component fitment.
Maintenance list One item, cylinder set or consolidated RFQSpecify quantities per position and whether an assembly or individual service parts are required.

Request a Line-by-Line Quote

Itemized Overhaul RFQ Worksheet

The worksheet contains catalog reference examples, not a completed customer order or a universal overhaul kit. Quantities, engine serial number, grade, supplied condition and required documents remain blank for your request. An included reference is not confirmation that your engine needs it.

Download MTU 4000 RFQ Worksheet

  • Cylinder components: liner, piston, rings and seals listed separately with grade and per-position quantities.
  • Bearings: upper/lower shells and measured shaft grade; record any workshop repair history.
  • Gaskets: itemized contents rather than an unspecified complete gasket set.
  • Injection: complete marked numbers, offered condition, test records and any core terms.

Quote your overhaul list: Attach your worksheet or existing parts list. Start with the numbers you have; unresolved positions can be checked separately.

Completed Parts Orders

Customer-authorized, anonymized orders with completed delivery confirmed by Diesel Part Source. The line items below are taken from the corresponding quotations. Prices and buyer contacts are withheld; quoted options and quantities are not presented as a dispatch manifest.

Generator Service: Filters and Alternator Belt

Quotation date:

Order status: delivered. Actual delivery date and selected supply option are not published.

A real quotation separated 10V1600G20F and 16V4000G14F generating-set requirements. The model association below is specific to that RFQ, not a universal fitment rule.

Part numberQuoted lineRFQ quantitySource context
X57508300028Fuel filter cartridge410V1600G20F; Quoted unit weight 0.832 kg; HS reference 8421.99.90
X57518300024Oil filter element410V1600G20F; Quoted unit weight 0.131 kg; HS reference 8421.99.90
XP52718300060Centrifugal oil-filter paper element816V4000G14F; Quoted unit weight 0.021 kg; HS reference 8421.91.00
X59408300151EasyChange fuel filter; requested earlier number X575083000911016V4000G14F; Quoted unit weight 1.208 kg; HS reference 8421.23.00
X00042954Poly-vee belt 8PK, alternator drive616V4000G14F; Quoted unit weight 0.143 kg; HS reference 4010.31.00

The quotation distinguished OEM-specification filter options from genuine MTU options, with the belt offered only in the genuine version. Quoted dispatch and sourcing schedules were different; neither is a current stock or delivery guarantee.

Cylinder-Head Components: Separate Supply Options

Quotation date:

Order status: delivered. Actual delivery date and selected supply option are not published.

Seven quoted lines covered sealing and cylinder-head components for an order confirmed delivered by Diesel Part Source. The source quotation does not provide the full engine designation or a customer performance result.

Part numberQuoted lineRFQ quantitySource context
X52404200052Seal ring2Quoted unit weight 0.163 kg; HS reference 7318.22.00
X52404200043Cylinder-head gasket2Quoted unit weight 0.12 kg; HS reference 8484.10.00
5249900701Cylinder-head bolt12Quoted unit weight 0.758 kg; HS reference 7318.15.88
5240110062Thrust washer, original RFQ line 412Quoted unit weight 0.021 kg; HS reference 7318.22.00
5240160069Cylinder-head hexagon bolt2Quoted unit weight 1.097 kg; HS reference 7318.15.88
5240110062Thrust washer, original RFQ line 62Quoted unit weight 0.021 kg; HS reference 7318.22.00
X52405400013Pushrod4Quoted unit weight 0.61 kg; HS reference 8409.99.00

Only the first two lines had a separate OEM-specification option in this quotation. The other lines were offered in the genuine MTU version. This historical offer is not blanket proof of manufacturer origin for future supplies.

Request Your Parts List Quote

Confirm these before requesting an overhaul quote

  • Full engine model and variant (e.g. 16V 4000 M53R, 12V 4000 R04) from the nameplate
  • Engine serial number — fuel system and sensor parts especially are serial-dependent
  • Part numbers from old components or service invoices, including superseded numbers
  • Photos of the old part and nameplate when markings are worn
  • Quantity, destination, and required-by date for downtime planning
  • Genuine, OEM, or quality aftermarket preference per position

For gas-engine variants (e.g. L64) and marine-classed units, tell us the application as well — some positions differ between propulsion, genset, and gas configurations even within the same variant.

Parts We Supply for This Series

The groups below are generated from catalog records listed under this engine series (176 part numbers). Open any number for fitment, weight, HS code, and interchange details, or browse the full MTU 4000 Series Parts Catalog.

Gaskets and seals (46)

0000160119 Sealing Ring
0219976547 Crankshaft Front Seal Ring
0219976647 Crankshaft Rear Seal Ring
0299976748 O-Ring
23524783 Seal
23540304/A1 Gasket Kit
5240111380 Gasket
5240111480 Gasket
5241420057 Sealing Ring
5241420780 Gasket
5241870380 Gasket
5241880180 Gasket

+ 34 more gaskets and seals parts in the catalog →

Engine components (33)

0000530926 Valve Keeper Wedge
0001424957 Exhaust Manifold Ring
0001800015 Pressure Reducing Valve Assembly
000908030002 Thread Plug
0049976736 Drain Valve
0090374419 Keystone Compression Ring
5260160153 Sleeve
5260200305 Housing and Rotating Assembly
5272010153 Spacer Sleeve
8691840027 Complete Rotor
X00044065 Rubber Sleeve
X00E50200176 Connection Interface

+ 21 more engine components parts in the catalog →

Pistons and liners (17)

0090375019 Taper Face Compression Ring
0120373618 Oil Control Ring
5110850960 Piston Ring
5240114210 Cylinder Liner Size 0
5240382550 Conrod Bushing Size 0
5240384110 Conrod Bearing Upper Half
5240384210 Conrod Bearing Size 0-1
EX00008371 Piston
EX00035690 Piston
EX59403700072 Piston
EX59403800070/42 Conrod
X00008369 Piston

+ 5 more pistons and liners parts in the catalog →

Drive components (14)

000125013012 Washer
000912010014 Hex Socket Head Bolt
11506101 Nut
5110251976 Washer
5240380471 Conrod Bolt
5240550550 Bushing
5249900605 Hex Cap Bolt
5249900705 Hex Flange Bolt
5272010505 Water Pump Shaft
700223010000 Banjo Bolt A12
X00007116 V-Band Clamp
X51299100019 V-Ribbed Belt

+ 2 more drive components parts in the catalog →

Sensors and electrical (14)

0005357333 Speed Sensor
0005357633 Speed Sensor
0005357833 Speed Sensor
0005358133 Speed Sensor
0035352231 Pressure Sensor
5205304069 Speed Transmitter
X00040012 Speed Sensor
X00E50201372 Temperature Sensor
X00E50207213 Pressure Sensor
X52420300037 Thermal Actuator
X59620600007 Thermal Actuator
X00E50207196 Pressure Sensor

+ 2 more sensors and electrical parts in the catalog →

Bearings (12)

5240332608 Thrust Bearing, Size 0-1, UP/RIL
5240332630 Crankshaft Bearing Aux PTO End
5240332730 Crankshaft Bearing Driving End
5240333407 Thrust Bearing, Size 0-1, LO/SPT
5240336602 Crankshaft Bearing Lower Half
5240336702 Crankshaft Bearing Size 0-1
5240510110 Camshaft Bearing, Standard
X00016024 Crankshaft Bearing Size 0-0
X00016599 Bearing Bushing
X52403100003 Crankshaft Bearing Size 0-1
X59610100061 Bearing Body
X59610100101 Thrust Bearing

Filters (11)

23540455 Centrifugal Oil Filter Assembly
X57508300091 Spin-On Fuel Filter
XP00A36400005 Filter Element
XP52618300032 Oil Filter Element
XP52712100002 Filter Element
XP52712100003 Filter Element
XP52712100005 Filter Element
XP52712100006 Filter Element
XP52718300060 Paper Insert
XP59408300054 Filter Cartridge
XP59501800123 Filter Element

Valve train (10)

5240530120 Outer Valve Spring
5240530122 Inner Valve Spring
5240530805 Exhaust Valve
5240530830 Valve Guide
5240530905 Exhaust Valve
5240531101 Inlet Valve
X52404100226 Inlet Valve
X52404200010 Valve Guide
X52405400013 Pushrod
X52499100259 Adjusting Screw

Fuel system (8)

5240160153 Injector Sleeve
EX52407500064 Injector
X52408300025 Fuel Hand Pump
X52808100004 Fuel Delivery Pump
X54707700072 Relief Valve for 4-Cylinder HP Pump
X59407700023 HP Fuel Line
5240780824 Fuel Rail Rear Connector
X52808100014 Fuel Delivery Pump

Cooling system (4)

5240980281 Hose
X00041552 Cooler Plate
XP59420700027 Impeller
X54920200040/87 High-Temperature Water Pump

Turbocharging (2)

5110804420 Turbine Wheel
X00038531 Turbocharger Oil Supply Hose

Starting and charging (2)

X52421300004 Alternator
X59417200010 Electric Starter

Air and intake (2)

X59499100014 Hose for Air Compressor
X59499100015 Hose for Air Compressor

Repair kits (1)

XP52718300065 Circlip Kit

Related Resources

FAQ

Do R03 and R04 engines use the same overhaul parts?

Many positions interchange, but not all — fuel system, sensor, and some sealing parts differ between generations. Send the full model designation and serial number and we will flag any position where the variant changes the part number.

Can you match a parts list from our maintenance software or previous supplier?

Yes. Send the list as Excel, CSV, or PDF through the inquiry form. We verify each line against your engine details, mark superseded numbers, and return availability per line.

How fast can overhaul parts ship for a vessel in dry dock?

Mark the inquiry as a downtime order with your required-by date. We prioritize availability checks for dated orders and will tell you per line what can meet the date before you commit.

Send your engine details: Model, serial number, and the positions you need — we verify fitment and supersessions, then quote with availability per line.

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